AI Alerts
Exceptions detected by AI agents — FactoryPulse, DowntimePredict, YieldGuard, CostSense
High (2)
HighFactoryPulseTH-SRB · TH-SRB-L3
Line 3 OEE dropped to 62% (target 78%)
OEE
62% (-16pp)
Downtime
136 min
Work Center
WC-KIL-03
Suspected cause: Kiln temperature deviation during night shift, exceeding ±15°C tolerance.
Recommended action: Inspect kiln WC-KIL-03 thermocouple and schedule preventive maintenance.
Owner: Maintenance Manager (Saraburi)Estimated impact: ฿740,000
HighYieldGuardTH-SRB · TH-SRB-L3
Abnormal scrap on SKU 60x60 Glossy White (night shift)
Scrap rate
6.8% (vs 3.0% baseline)
Material lot
LOT-2026-0612-A
Defect
Surface crack
Suspected cause: Material lot variation combined with kiln instability on night shift.
Recommended action: Quarantine LOT-2026-0612-A, request supplier COA, run containment QC.
Owner: Quality Manager (Saraburi)Estimated impact: ฿560,000
Medium (2)
MediumDowntimePredictPH-MNL · PH-MNL-L1
Press calibration drift — downtime risk in 48h
Risk score
0.78
MTBF
118h (vs 240h)
Last PM
42 days ago
Suspected cause: Calibration interval exceeded; vibration trending up.
Recommended action: Schedule preventive maintenance in next planned downtime window.
Owner: Maintenance Manager (Manila)Estimated impact: ฿210,000
MediumCostSenseTH-SRB
Saraburi cost/unit up 4.8% vs last month
Material
+2.1%
Rework
+1.4%
Yield loss
+0.9%
Suspected cause: Driven by Line 3 rework and yield loss on 60x60 SKU group.
Recommended action: Address kiln issue and material lot quality to recover ~2.3pp.
Owner: Plant Controller (Saraburi)Estimated impact: ฿1,240,000
Low (1)
LowFactoryPulseID-JKT · ID-JKT-L2
Firing line performance below target
Performance
89% (vs 93%)
Cycle time
+6%
Suspected cause: Slow ramp-up after mold change.
Recommended action: Review changeover SOP with operations supervisor.
Owner: Production Supervisor (Jakarta)