AI daily summary Executive Copilot
Today focus on Saraburi Line 3 and Kiln Work Center. OEE is 16pp below target, downtime up by 136 min, and SKU 60x60 scrap rate is 1.8× baseline on night shift. Estimated margin impact: ฿1.3M this week if not addressed.
Group overview · 4 plants
OEE
74%
Target ≥ 78%
Production vs Plan
92%
64,420 / 70,000
Downtime (24h)
666 min
Across all plants
Scrap + Rework Cost
฿5.11M
This month
Plant performance ranking
| # | Plant | OEE | Yield | Scrap rate | Cost / unit | Cost variance vs std | |
|---|---|---|---|---|---|---|---|
| 01 | 🇻🇳 Binh Duong VN-BD · Ceramic Tile | 82% | 96.1% | 2.8% | ฿37.8 | -1.2% | View plant |
| 02 | 🇮🇩 Jakarta ID-JKT · Sanitaryware | 76% | 94.8% | 3.6% | ฿88.4 | +1.1% | View plant |
| 03 | 🇹🇭 Saraburi TH-SRB · Ceramic Tile | 71% | 92.8% | 5.2% | ฿42.7 | +4.8% | View plant |
| 04 | 🇵🇭 Manila PH-MNL · Decor Surface | 68% | 93.5% | 4.1% | ฿54.2 | +3.4% | View plant |
Top AI exceptions
View all →HighFactoryPulseTH-SRB · TH-SRB-L3
Line 3 OEE dropped to 62% (target 78%)
OEE
62% (-16pp)
Downtime
136 min
Work Center
WC-KIL-03
Suspected cause: Kiln temperature deviation during night shift, exceeding ±15°C tolerance.
Recommended action: Inspect kiln WC-KIL-03 thermocouple and schedule preventive maintenance.
Owner: Maintenance Manager (Saraburi)Estimated impact: ฿740,000
HighYieldGuardTH-SRB · TH-SRB-L3
Abnormal scrap on SKU 60x60 Glossy White (night shift)
Scrap rate
6.8% (vs 3.0% baseline)
Material lot
LOT-2026-0612-A
Defect
Surface crack
Suspected cause: Material lot variation combined with kiln instability on night shift.
Recommended action: Quarantine LOT-2026-0612-A, request supplier COA, run containment QC.
Owner: Quality Manager (Saraburi)Estimated impact: ฿560,000
MediumDowntimePredictPH-MNL · PH-MNL-L1
Press calibration drift — downtime risk in 48h
Risk score
0.78
MTBF
118h (vs 240h)
Last PM
42 days ago
Suspected cause: Calibration interval exceeded; vibration trending up.
Recommended action: Schedule preventive maintenance in next planned downtime window.
Owner: Maintenance Manager (Manila)Estimated impact: ฿210,000
MediumCostSenseTH-SRB
Saraburi cost/unit up 4.8% vs last month
Material
+2.1%
Rework
+1.4%
Yield loss
+0.9%
Suspected cause: Driven by Line 3 rework and yield loss on 60x60 SKU group.
Recommended action: Address kiln issue and material lot quality to recover ~2.3pp.
Owner: Plant Controller (Saraburi)Estimated impact: ฿1,240,000
Live agent activity
AI Agents → FactoryPulsePB-OEE-DROPCompleted07:12
OEE drop on TH-SRB Line 3 attributed to kiln thermocouple drift.
YieldGuardPB-SCRAP-SPIKECompleted06:45
Scrap spike on SKU 60x60 Glossy White isolated to one material lot.
DowntimePredictPB-DOWNTIME-PREDAwaiting approval05:00
Predictive maintenance for PH-MNL Line 1 — awaiting plant approval.
CostSentinelPB-COST-VARCompleted04:00
TH-SRB cost variance traced to Line 3 quality issues.